14231 Sycamore Rd.
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Ottumwa, IA 52501
641-684-8400
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Parts
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Parts Diagrams
Manufacturer
Polaris
ATVs
2004
SPORTSMAN 400 (A04CH42AA/AE/AG)
COOLING SYSTEM - A04CH42AA/AE/AG (4986068606A10)
A-ARM/STRUT MOUNTING - A04CH42AA/AE/AG (4986068606B12)
AIR BOX - A04CH42AA/AE/AG (4986068606B01)
CARBURETOR - A04CH42AA/AE/AG (4986068606D05)
CLUTCH COVER - A04CH42AA/AE/AG (4986068606C07)
CONTROLS - MASTER CYLINDER/BRAKE LINE - A04CH42AA/AE/AG (4986068606B03)
CONTROLS-THROTTLE ASM/CABLE - A04CH42AA/AE/AG (4999201649920164B07)
COOLING SYSTEM - A04CH42AA/AE/AG (4986068606A10)
CRANKCASE - A04CH42AA/AE/AG (4999201549920154C12)
CRANKSHAFT AND PISTON - A04CH42AA/AE/AG(4986068606D03)
CYLINDER - A04CH42AA/AE/AG (4986068606D02)
DECALS - A04CH42AA/AE/AG (4986068606A09)
DRIVE CLUTCH - A04CH42AA/AE/AG (4987258725C06)
DRIVE SHAFT - A04CH42AA/AE/AG (4986088608B08)
DRIVEN CLUTCH - A04CH42AA/AE/AG (4986068606C06)
ELECTRICAL/TAILLIGHT - A04CH42AA/AE/AG (4986068606C08)
ENGINE MOUNTING - A04CH42AA/AE/AG (4986068606A13)
EXHAUST SYSTEM - A04CH42AA/AE/AG (4986068606A11)
FRAME MOUNTING - A04CH42AA/AE/AG (4975377537C02)
FRONT BRAKE - A04CH42AA/AE/AG (4986128612B09)
FRONT CAB - A04CH42AA/AE/AG (4986068606A05)
FRONT HOUSING - A04CH42AA/AE/AG (4986068606C12)
FRONT RACK AND BUMPER MOUNTING - A04CH42AA/AE/AG (4986068606A07)
FRONT STRUT - A04CH42AA/AE/AG (4959905990B007)
FRONT WHEEL - A04CH42AA/AE/AG (4999201549920154B05)
FUEL PUMP - A04CH42AA/AE/AG (4999200099920009D11)
FUEL TANK - A04CH42AA/AE/AG (4986088608A12)
GEAR SELECTOR - A04CH42AA/AE/AG (4975377537C03)
GEARCASE - A04CH42AA/AE/AG (4986068606C13)
HANDLEBAR AND HEADLIGHT POD - A04CH42AA/AE/AG (4986068606C01)
INTAKE AND EXHAUST - A04CH42AA/AE/AG (4986088608D07)
MAGNETO - A04CH42AA/AE/AG (4975277527D12)
OIL FILTER - A04CH42AA/AE/AG (4999200099920009D13)
OIL PUMP - A04CH42AA/AE/AG (4999201649920164D12)
OIL TANK - A04CH42AA/AE/AG (4987288728B04)
PROP SHAFT - A04CH42AA/AE/AG (4986068606B10)
REAR CAB AND SEAT - A04CH42AA/AE/AG (4986068606A03)
REAR CALIPER - A04CH42AA/AE/AG (4986068606B07)
REAR DRIVE SHAFT - A04CH42AA/AE/AG (4986108610B03)
REAR MASTER CYLINDER/FOOT PEDAL - A04CH42AA/AE/AG (4986088608B06)
REAR RACK MOUNTING - A04CH42AA/AE/AG (4986068606A06)
REAR SUSPENSION - A04CH42AA/AE/AG (4986068606C09)
REAR WHEEL DRIVE - A04CH42AA/AE/AG (4986108610C04)
RECOIL STARTER - A04CH42AA/AE/AG (4999201549920154D04)
STARTING MOTOR - A04CH42AA/AE/AG (4986068606D12)
STEERING POST - A04CH42AA/AE/AG (4975417541B10)
TOOL KIT - A04CH42AA/AE/AG (4987258725E01)
WATER PUMP - A04CH42AA/AB/AC (4999200139920013D10)
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VIEW WISH LIST
COOLING SYSTEM - A04CH42AA/AE/AG (4986068606A10)
100%
*#REQ indicates the total pieces used to complete the assembly. Price shown is per piece. Order the total number of pieces needed for repair.
Filter:
Ref #
Part #
Description
#Req
Price
Â
1
7080696
Clamp, Hose
2
$6.99
2
1240508
Cap, Pressure
(replaces 1240044)
1
$54.99
3
5433364
Filler, Coolant
1
$39.99
4
5243505
Bracket, Filler, Coolant
This item has been discontinued and may not be available. Contact us for more information.
1
Call for Information
5
7661637
Rivet
3
$4.79
6
5433948
Flexguard
This item has been discontinued and may not be available. Contact us for more information.
1
Call for Information
7
5411783
Hose, Engine, Upper
1
$74.99
8
7080843
Clamp, 1 Inch
(replaces 7080827)
2
$4.99
9
7512232
Screw
2
$4.79
10
5411632
Hose, Filler Neck
1
$59.99
11
7080826
Clamp
2
$5.99
12
7517659
Screw
4
$4.99
13
2410123
Asm., Fan and Motor
1
$225.99
14
7670111
U-Clip
4
$5.99
15
5433059
Shroud, Fan
This item has been discontinued and may not be available. Contact us for more information.
1
Call for Information
16
7547069
Nutsert
2
$4.99
17
3110032
Mount, Rubber
2
$10.79
18
5020572
Spacer
2
$10.99
19
7080492
CABLE-TIE,25-76MM,WEATH.-RES.
1
$3.98
20
7512084
Screw
2
$5.99
21
4010161
Sensor, Thermal
1
$124.99
22
1240045
Radiator
This item has been discontinued and may not be available. Contact us for more information.
1
Call for Information
23
7552801
Washer, Spring Lock
2
$5.99
24
7512240
Screw
2
$4.99
25
7052296
Valve, Drain
This item has been discontinued and may not be available. Contact us for more information.
1
Call for Information
26
5410584
Bushing, Mount
2
$6.99
27
5243503-067
Bracket, Radiator, Lower
1
$149.99
28
7517386
Screw
3
$5.99
29
7080890
Cable Tie
1
$7.19
30
5411782
Hose, Engine, Lower
1
$99.99
31
5521793-51
Guard, Hose
(replaces 5521550)
1
$10.99
32
7080908
CLAMP-HOSE,1.312 VINYL COATED
(replaces 7080851)
1
$8.99
33
7517386
Screw
1
$5.99
34
5430743
Cap, Overflow, Drilled
1
$7.19
35
5810279
GASKET-OVERFLOW CAP
1
$8.39
36
5433774
Plug, Cap
1
$7.19
37
5436936
Tank, Surge
(replaces 5431673)
1
$89.99
38
8450003-1525
Line, Fuel
1
$79.99
39
7052065
Fitting, Barbed, 90 Degree
1
$15.39
Ref #
1
Part #
7080696
Description
Clamp, Hose
#Req
2
Price
$6.99
Ref #
2
Part #
1240508
Description
Cap, Pressure
(replaces 1240044)
#Req
1
Price
$54.99
Ref #
3
Part #
5433364
Description
Filler, Coolant
#Req
1
Price
$39.99
Ref #
4
Part #
5243505
Description
Bracket, Filler, Coolant
This item has been discontinued and may not be available. Contact us for more information.
#Req
1
Price
Call for Information
Ref #
5
Part #
7661637
Description
Rivet
#Req
3
Price
$4.79
Ref #
6
Part #
5433948
Description
Flexguard
This item has been discontinued and may not be available. Contact us for more information.
#Req
1
Price
Call for Information
Ref #
7
Part #
5411783
Description
Hose, Engine, Upper
#Req
1
Price
$74.99
Ref #
8
Part #
7080843
Description
Clamp, 1 Inch
(replaces 7080827)
#Req
2
Price
$4.99
Ref #
9
Part #
7512232
Description
Screw
#Req
2
Price
$4.79
Ref #
10
Part #
5411632
Description
Hose, Filler Neck
#Req
1
Price
$59.99
Ref #
11
Part #
7080826
Description
Clamp
#Req
2
Price
$5.99
Ref #
12
Part #
7517659
Description
Screw
#Req
4
Price
$4.99
Ref #
13
Part #
2410123
Description
Asm., Fan and Motor
#Req
1
Price
$225.99
Ref #
14
Part #
7670111
Description
U-Clip
#Req
4
Price
$5.99
Ref #
15
Part #
5433059
Description
Shroud, Fan
This item has been discontinued and may not be available. Contact us for more information.
#Req
1
Price
Call for Information
Ref #
16
Part #
7547069
Description
Nutsert
#Req
2
Price
$4.99
Ref #
17
Part #
3110032
Description
Mount, Rubber
#Req
2
Price
$10.79
Ref #
18
Part #
5020572
Description
Spacer
#Req
2
Price
$10.99
Ref #
19
Part #
7080492
Description
CABLE-TIE,25-76MM,WEATH.-RES.
#Req
1
Price
$3.98
Ref #
20
Part #
7512084
Description
Screw
#Req
2
Price
$5.99
Ref #
21
Part #
4010161
Description
Sensor, Thermal
#Req
1
Price
$124.99
Ref #
22
Part #
1240045
Description
Radiator
This item has been discontinued and may not be available. Contact us for more information.
#Req
1
Price
Call for Information
Ref #
23
Part #
7552801
Description
Washer, Spring Lock
#Req
2
Price
$5.99
Ref #
24
Part #
7512240
Description
Screw
#Req
2
Price
$4.99
Ref #
25
Part #
7052296
Description
Valve, Drain
This item has been discontinued and may not be available. Contact us for more information.
#Req
1
Price
Call for Information
Ref #
26
Part #
5410584
Description
Bushing, Mount
#Req
2
Price
$6.99
Ref #
27
Part #
5243503-067
Description
Bracket, Radiator, Lower
#Req
1
Price
$149.99
Ref #
28
Part #
7517386
Description
Screw
#Req
3
Price
$5.99
Ref #
29
Part #
7080890
Description
Cable Tie
#Req
1
Price
$7.19
Ref #
30
Part #
5411782
Description
Hose, Engine, Lower
#Req
1
Price
$99.99
Ref #
31
Part #
5521793-51
Description
Guard, Hose
(replaces 5521550)
#Req
1
Price
$10.99
Ref #
32
Part #
7080908
Description
CLAMP-HOSE,1.312 VINYL COATED
(replaces 7080851)
#Req
1
Price
$8.99
Ref #
33
Part #
7517386
Description
Screw
#Req
1
Price
$5.99
Ref #
34
Part #
5430743
Description
Cap, Overflow, Drilled
#Req
1
Price
$7.19
Ref #
35
Part #
5810279
Description
GASKET-OVERFLOW CAP
#Req
1
Price
$8.39
Ref #
36
Part #
5433774
Description
Plug, Cap
#Req
1
Price
$7.19
Ref #
37
Part #
5436936
Description
Tank, Surge
(replaces 5431673)
#Req
1
Price
$89.99
Ref #
38
Part #
8450003-1525
Description
Line, Fuel
#Req
1
Price
$79.99
Ref #
39
Part #
7052065
Description
Fitting, Barbed, 90 Degree
#Req
1
Price
$15.39
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VIEW WISH LIST